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Concrete Pouring Risk Assessment

Review the critical hazards, potential consequences, persons at risk and recommended control measures for Concrete Pouring in one professional HSE workspace.

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Concrete Pouring Hazards & Controls

Review the key hazards, consequences and control measures for Concrete Pouring in a structured professional HSE format.

01
Hazard

Contact with wet concrete

Potential Consequence

Skin irritation or chemical burns

Persons at Risk

Concrete workers

Existing Controls

Suitable gloves, boots and skin protection

Additional Controls

Provide prompt removal of contaminated clothing and washing facilities

02
Hazard

Uncontrolled concrete pump hose movement

Potential Consequence

Impact or crushing injury

Persons at Risk

Concrete crew

Existing Controls

Controlled hose handling and trained crew

Additional Controls

Minimize personnel around the hose-end area

03
Hazard

Temporary formwork or platform failure

Potential Consequence

Collapse or fall

Persons at Risk

Concrete and formwork workers

Existing Controls

Approved formwork system and pre-pour inspection

Additional Controls

Maintain pour rate and load distribution according to design

04
Hazard

Uncontrolled concrete pump hose movement

Potential Consequence

Impact or crushing injury

Persons at Risk

Concrete crew

Existing Controls

Hose control and trained personnel

Additional Controls

Provide sufficient personnel and safe positioning at the hose end

05
Hazard

Skin contact with wet concrete

Potential Consequence

Chemical burn or dermatitis

Persons at Risk

Concrete workers

Existing Controls

Waterproof gloves, boots and suitable clothing

Additional Controls

Prevent concrete entering boots or clothing and wash immediately after contact

06
Hazard

Formwork failure during pouring

Potential Consequence

Collapse, crushing or serious injury

Persons at Risk

Concrete and formwork crews

Existing Controls

Approved formwork system and pour control

Additional Controls

Maintain pour rate within design limits and monitor deformation

07
Hazard

Concrete pump boom approaching overhead power lines

Potential Consequence

Electric shock or fatality

Persons at Risk

Pump operator and concrete crew

Existing Controls

Power-line assessment and safe clearance

Additional Controls

Plan boom movement around overhead power lines before work

08
Hazard

Failure to detect formwork deformation during pour

Potential Consequence

Formwork collapse or serious injury

Persons at Risk

Concrete and formwork personnel

Existing Controls

Pour supervision and formwork inspection

Additional Controls

Continuously monitor formwork movement and leakage during the pour

09
Hazard

Sudden release after concrete hose blockage

Potential Consequence

Hose whip or impact injury

Persons at Risk

Concrete pump crew

Existing Controls

Controlled pressure release and trained crew

Additional Controls

Safely release system pressure before clearing a blockage

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SERNEM
Concrete Pouring RISK ASSESSMENT
SRN-HIRARC
Revision: 1.0
ACTIVITYConcrete PouringCATEGORYConstruction
#ActivityHazardConsequencePersons at RiskExisting Risk ControlLSRiskAction Required / Additional ControlsPerson in ChargeDue DateRLRSResidual Risk
01Concrete PouringContact with wet concreteSkin irritation or chemical burnsConcrete workersSuitable gloves, boots and skin protection248
Medium
Provide prompt removal of contaminated clothing and washing facilities--122
Low
02Concrete PouringUncontrolled concrete pump hose movementImpact or crushing injuryConcrete crewControlled hose handling and trained crew3412
High
Minimize personnel around the hose-end area--224
Low
03Concrete PouringTemporary formwork or platform failureCollapse or fallConcrete and formwork workersApproved formwork system and pre-pour inspection339
Medium
Maintain pour rate and load distribution according to design--122
Low
04Concrete PouringUncontrolled concrete pump hose movementImpact or crushing injuryConcrete crewHose control and trained personnel3412
High
Provide sufficient personnel and safe positioning at the hose end--224
Low
05Concrete PouringSkin contact with wet concreteChemical burn or dermatitisConcrete workersWaterproof gloves, boots and suitable clothing248
Medium
Prevent concrete entering boots or clothing and wash immediately after contact--122
Low
06Concrete PouringFormwork failure during pouringCollapse, crushing or serious injuryConcrete and formwork crewsApproved formwork system and pour control3412
High
Maintain pour rate within design limits and monitor deformation--224
Low
07Concrete PouringConcrete pump boom approaching overhead power linesElectric shock or fatalityPump operator and concrete crewPower-line assessment and safe clearance3515
High
Plan boom movement around overhead power lines before work--224
Low
08Concrete PouringFailure to detect formwork deformation during pourFormwork collapse or serious injuryConcrete and formwork personnelPour supervision and formwork inspection3412
High
Continuously monitor formwork movement and leakage during the pour--224
Low
09Concrete PouringSudden release after concrete hose blockageHose whip or impact injuryConcrete pump crewControlled pressure release and trained crew236
Medium
Safely release system pressure before clearing a blockage--122
Low
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Reviewed By
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Approved By
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SERNEM • Professional Risk AssessmentWork should not begin until required controls are implemented.