Silica-containing dust
Serious respiratory effects
Cutting operator and nearby workers
Wet cutting or suitable dust control
Verify exposure controls according to material and method
Review the critical hazards, potential consequences, persons at risk and recommended control measures for Concrete Cutting in one professional HSE workspace.
Review the key hazards, consequences and control measures for Concrete Cutting in a structured professional HSE format.
Serious respiratory effects
Cutting operator and nearby workers
Wet cutting or suitable dust control
Verify exposure controls according to material and method
Severe laceration
Operator
Guarding and trained operator
Do not intervene until equipment has fully stopped
Electrical/process hazard or tool kickback
Operator
Scanning and drawing review
Verify the cutting line before work
Cut or serious injury
Cutting operator
Disc and guard inspection
Verify disc type and RPM rating for the machine
Respiratory disease
Cutting personnel
Wet cutting or dust extraction
Use wet methods where practicable and control exposure
Kickback, electrical or process hazard
Operator and nearby personnel
Scanning and drawing review
Verify hidden services and structural elements before cutting
Increased silica-dust exposure
Workers performing the activity and nearby personnel
Authorized personnel, pre-work checks, suitable equipment and site procedures
Maintain adequate water flow during wet cutting
High-energy projectile impact
Workers performing the activity and nearby personnel
Authorized personnel, pre-work checks, suitable equipment and site procedures
Establish an exclusion zone around the cutting line and inspect equipment before use
Uncontrolled structural movement or collapse
Workers performing the activity and nearby personnel
Authorized personnel, pre-work checks, suitable equipment and site procedures
Obtain engineering approval before cutting structural elements
Explore related activities, hazards and control measures from the same HSE risk category.
Use these ready hazards as your starting point, customize controls, evaluate risk levels and prepare your project-specific assessment in SERNEM.
Start Risk Assessment| ACTIVITY | Concrete Cutting | CATEGORY | Construction |
| # | Activity | Hazard | Consequence | Persons at Risk | Existing Risk Control | L | S | Risk | Action Required / Additional Controls | Person in Charge | Due Date | RL | RS | Residual Risk |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | Concrete Cutting | Silica-containing dust | Serious respiratory effects | Cutting operator and nearby workers | Wet cutting or suitable dust control | 2 | 3 | 6 Medium | Verify exposure controls according to material and method | - | - | 1 | 2 | 2 Low |
| 02 | Concrete Cutting | Contact with cutting blade | Severe laceration | Operator | Guarding and trained operator | 2 | 3 | 6 Medium | Do not intervene until equipment has fully stopped | - | - | 1 | 2 | 2 Low |
| 03 | Concrete Cutting | Hidden services or reinforcement | Electrical/process hazard or tool kickback | Operator | Scanning and drawing review | 3 | 3 | 9 Medium | Verify the cutting line before work | - | - | 1 | 2 | 2 Low |
| 04 | Concrete Cutting | Cutting disc failure | Cut or serious injury | Cutting operator | Disc and guard inspection | 2 | 4 | 8 Medium | Verify disc type and RPM rating for the machine | - | - | 1 | 2 | 2 Low |
| 05 | Concrete Cutting | Generation of silica dust | Respiratory disease | Cutting personnel | Wet cutting or dust extraction | 2 | 3 | 6 Medium | Use wet methods where practicable and control exposure | - | - | 1 | 2 | 2 Low |
| 06 | Concrete Cutting | Hidden rebar or service in cutting path | Kickback, electrical or process hazard | Operator and nearby personnel | Scanning and drawing review | 3 | 3 | 9 Medium | Verify hidden services and structural elements before cutting | - | - | 1 | 2 | 2 Low |
| 07 | Concrete Cutting | Loss of water supply during wet cutting | Increased silica-dust exposure | Workers performing the activity and nearby personnel | Authorized personnel, pre-work checks, suitable equipment and site procedures | 2 | 3 | 6 Medium | Maintain adequate water flow during wet cutting | - | - | 1 | 2 | 2 Low |
| 08 | Concrete Cutting | Wire or chain failure during concrete cutting | High-energy projectile impact | Workers performing the activity and nearby personnel | Authorized personnel, pre-work checks, suitable equipment and site procedures | 2 | 3 | 6 Medium | Establish an exclusion zone around the cutting line and inspect equipment before use | - | - | 1 | 2 | 2 Low |
| 09 | Concrete Cutting | Structural integrity affected by concrete cutting | Uncontrolled structural movement or collapse | Workers performing the activity and nearby personnel | Authorized personnel, pre-work checks, suitable equipment and site procedures | 3 | 3 | 9 Medium | Obtain engineering approval before cutting structural elements | - | - | 1 | 2 | 2 Low |