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Concrete Cutting Risk Assessment

Review the critical hazards, potential consequences, persons at risk and recommended control measures for Concrete Cutting in one professional HSE workspace.

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Concrete Cutting Hazards & Controls

Review the key hazards, consequences and control measures for Concrete Cutting in a structured professional HSE format.

01
Hazard

Silica-containing dust

Potential Consequence

Serious respiratory effects

Persons at Risk

Cutting operator and nearby workers

Existing Controls

Wet cutting or suitable dust control

Additional Controls

Verify exposure controls according to material and method

02
Hazard

Contact with cutting blade

Potential Consequence

Severe laceration

Persons at Risk

Operator

Existing Controls

Guarding and trained operator

Additional Controls

Do not intervene until equipment has fully stopped

03
Hazard

Hidden services or reinforcement

Potential Consequence

Electrical/process hazard or tool kickback

Persons at Risk

Operator

Existing Controls

Scanning and drawing review

Additional Controls

Verify the cutting line before work

04
Hazard

Cutting disc failure

Potential Consequence

Cut or serious injury

Persons at Risk

Cutting operator

Existing Controls

Disc and guard inspection

Additional Controls

Verify disc type and RPM rating for the machine

05
Hazard

Generation of silica dust

Potential Consequence

Respiratory disease

Persons at Risk

Cutting personnel

Existing Controls

Wet cutting or dust extraction

Additional Controls

Use wet methods where practicable and control exposure

06
Hazard

Hidden rebar or service in cutting path

Potential Consequence

Kickback, electrical or process hazard

Persons at Risk

Operator and nearby personnel

Existing Controls

Scanning and drawing review

Additional Controls

Verify hidden services and structural elements before cutting

07
Hazard

Loss of water supply during wet cutting

Potential Consequence

Increased silica-dust exposure

Persons at Risk

Workers performing the activity and nearby personnel

Existing Controls

Authorized personnel, pre-work checks, suitable equipment and site procedures

Additional Controls

Maintain adequate water flow during wet cutting

08
Hazard

Wire or chain failure during concrete cutting

Potential Consequence

High-energy projectile impact

Persons at Risk

Workers performing the activity and nearby personnel

Existing Controls

Authorized personnel, pre-work checks, suitable equipment and site procedures

Additional Controls

Establish an exclusion zone around the cutting line and inspect equipment before use

09
Hazard

Structural integrity affected by concrete cutting

Potential Consequence

Uncontrolled structural movement or collapse

Persons at Risk

Workers performing the activity and nearby personnel

Existing Controls

Authorized personnel, pre-work checks, suitable equipment and site procedures

Additional Controls

Obtain engineering approval before cutting structural elements

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SERNEM
Concrete Cutting RISK ASSESSMENT
SRN-HIRARC
Revision: 1.0
ACTIVITYConcrete CuttingCATEGORYConstruction
#ActivityHazardConsequencePersons at RiskExisting Risk ControlLSRiskAction Required / Additional ControlsPerson in ChargeDue DateRLRSResidual Risk
01Concrete CuttingSilica-containing dustSerious respiratory effectsCutting operator and nearby workersWet cutting or suitable dust control236
Medium
Verify exposure controls according to material and method--122
Low
02Concrete CuttingContact with cutting bladeSevere lacerationOperatorGuarding and trained operator236
Medium
Do not intervene until equipment has fully stopped--122
Low
03Concrete CuttingHidden services or reinforcementElectrical/process hazard or tool kickbackOperatorScanning and drawing review339
Medium
Verify the cutting line before work--122
Low
04Concrete CuttingCutting disc failureCut or serious injuryCutting operatorDisc and guard inspection248
Medium
Verify disc type and RPM rating for the machine--122
Low
05Concrete CuttingGeneration of silica dustRespiratory diseaseCutting personnelWet cutting or dust extraction236
Medium
Use wet methods where practicable and control exposure--122
Low
06Concrete CuttingHidden rebar or service in cutting pathKickback, electrical or process hazardOperator and nearby personnelScanning and drawing review339
Medium
Verify hidden services and structural elements before cutting--122
Low
07Concrete CuttingLoss of water supply during wet cuttingIncreased silica-dust exposureWorkers performing the activity and nearby personnelAuthorized personnel, pre-work checks, suitable equipment and site procedures236
Medium
Maintain adequate water flow during wet cutting--122
Low
08Concrete CuttingWire or chain failure during concrete cuttingHigh-energy projectile impactWorkers performing the activity and nearby personnelAuthorized personnel, pre-work checks, suitable equipment and site procedures236
Medium
Establish an exclusion zone around the cutting line and inspect equipment before use--122
Low
09Concrete CuttingStructural integrity affected by concrete cuttingUncontrolled structural movement or collapseWorkers performing the activity and nearby personnelAuthorized personnel, pre-work checks, suitable equipment and site procedures339
Medium
Obtain engineering approval before cutting structural elements--122
Low
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Reviewed By
Name / Signature / Date
Approved By
Name / Signature / Date
SERNEM • Professional Risk AssessmentWork should not begin until required controls are implemented.