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Mobile Crane Operation Risk Assessment

Review the critical hazards, potential consequences, persons at risk and recommended control measures for Mobile Crane Operation in one professional HSE workspace.

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Mobile Crane Operation Hazards & Controls

Review the key hazards, consequences and control measures for Mobile Crane Operation in a structured professional HSE format.

01
Hazard

Crane overturn

Potential Consequence

Serious injury or fatality

Persons at Risk

Operator and lifting team

Existing Controls

Ground assessment, outrigger setup and capacity limits

Additional Controls

Revalidate operation if setup conditions change

02
Hazard

Suspended load drop

Potential Consequence

Crushing or fatality

Persons at Risk

Lifting team

Existing Controls

Lift plan, suitable rigging and exclusion zone

Additional Controls

Prevent personnel from being under suspended loads

03
Hazard

Approach to overhead power lines

Potential Consequence

Electric shock or fatality

Persons at Risk

Operator and lifting team

Existing Controls

Power-line identification, clearance control and signal person

Additional Controls

Verify safe clearance in the site lift plan

04
Hazard

Loss of load control due to wind

Potential Consequence

Load swing, impact or overturn

Persons at Risk

Lifting team and nearby personnel

Existing Controls

Wind monitoring and manufacturer limits

Additional Controls

Stop lifting when wind limits are exceeded

05
Hazard

Ground failure beneath outrigger

Potential Consequence

Crane overturn

Persons at Risk

Operator and lifting team

Existing Controls

Ground assessment and suitable outrigger mats

Additional Controls

Verify underground voids and ground-bearing capacity for critical lifts

06
Hazard

Communication failure

Potential Consequence

Uncontrolled crane or load movement

Persons at Risk

Lifting team

Existing Controls

Designated signal person and radio communication where required

Additional Controls

Stop all movement if communication is unclear or lost

07
Hazard

Crane boom approaching overhead power lines

Potential Consequence

Electric shock or fatality

Persons at Risk

Crane crew and surrounding personnel

Existing Controls

Lift plan and work-area hazard assessment

Additional Controls

Establish safe clearance from power lines and use a spotter where required

08
Hazard

Ground failure beneath crane outrigger

Potential Consequence

Crane overturn and fatal injury

Persons at Risk

Crane operator and personnel in the lifting area

Existing Controls

Ground assessment and suitable outrigger pads

Additional Controls

Verify ground-bearing capacity and calculate load distribution

09
Hazard

Loss of communication during lifting operation

Potential Consequence

Uncontrolled load movement or collision

Persons at Risk

Crane operator, banksman and rigging crew

Existing Controls

Standard hand signals and designated banksman

Additional Controls

Use radio communication when visibility is lost and stop the lift if communication fails

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SERNEM
Mobile Crane Operation RISK ASSESSMENT
SRN-HIRARC
Revision: 1.0
ACTIVITYMobile Crane OperationCATEGORYLifting
#ActivityHazardConsequencePersons at RiskExisting Risk ControlLSRiskAction Required / Additional ControlsPerson in ChargeDue DateRLRSResidual Risk
01Mobile Crane OperationCrane overturnSerious injury or fatalityOperator and lifting teamGround assessment, outrigger setup and capacity limits3515
High
Revalidate operation if setup conditions change--224
Low
02Mobile Crane OperationSuspended load dropCrushing or fatalityLifting teamLift plan, suitable rigging and exclusion zone3515
High
Prevent personnel from being under suspended loads--224
Low
03Mobile Crane OperationApproach to overhead power linesElectric shock or fatalityOperator and lifting teamPower-line identification, clearance control and signal person3515
High
Verify safe clearance in the site lift plan--224
Low
04Mobile Crane OperationLoss of load control due to windLoad swing, impact or overturnLifting team and nearby personnelWind monitoring and manufacturer limits339
Medium
Stop lifting when wind limits are exceeded--122
Low
05Mobile Crane OperationGround failure beneath outriggerCrane overturnOperator and lifting teamGround assessment and suitable outrigger mats339
Medium
Verify underground voids and ground-bearing capacity for critical lifts--122
Low
06Mobile Crane OperationCommunication failureUncontrolled crane or load movementLifting teamDesignated signal person and radio communication where required339
Medium
Stop all movement if communication is unclear or lost--122
Low
07Mobile Crane OperationCrane boom approaching overhead power linesElectric shock or fatalityCrane crew and surrounding personnelLift plan and work-area hazard assessment3515
High
Establish safe clearance from power lines and use a spotter where required--224
Low
08Mobile Crane OperationGround failure beneath crane outriggerCrane overturn and fatal injuryCrane operator and personnel in the lifting areaGround assessment and suitable outrigger pads3515
High
Verify ground-bearing capacity and calculate load distribution--224
Low
09Mobile Crane OperationLoss of communication during lifting operationUncontrolled load movement or collisionCrane operator, banksman and rigging crewStandard hand signals and designated banksman339
Medium
Use radio communication when visibility is lost and stop the lift if communication fails--122
Low
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Reviewed By
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Approved By
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SERNEM • Professional Risk AssessmentWork should not begin until required controls are implemented.