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Lifting Operations Risk Assessment

Review the critical hazards, potential consequences, persons at risk and recommended control measures for Lifting Operations in one professional HSE workspace.

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Lifting Operations Hazards & Controls

Review the key hazards, consequences and control measures for Lifting Operations in a structured professional HSE format.

01
Hazard

Rigging equipment failure

Potential Consequence

Dropped load and serious injury

Persons at Risk

Rigging crew

Existing Controls

Inspection of slings, shackles and hooks with WLL verification

Additional Controls

Do not use equipment with unreadable identification or capacity

02
Hazard

Uncontrolled load swing

Potential Consequence

Impact or crushing

Persons at Risk

Rigging crew and nearby workers

Existing Controls

Controlled lift path and tag line where required

Additional Controls

Monitor wind conditions throughout the operation

03
Hazard

Overloading

Potential Consequence

Equipment failure or dropped load

Persons at Risk

Lifting team

Existing Controls

Verification of load weight and all lifting-component capacities

Additional Controls

Verify uncertain load weights before lifting

04
Hazard

Incorrect selection of lifting accessory

Potential Consequence

Lifting accessory failure and dropped load

Persons at Risk

Lifting team and nearby personnel

Existing Controls

Selection of slings, shackles and accessories suitable for the load

Additional Controls

Verify SWL/WLL, sling angles and load geometry before lifting

05
Hazard

Personnel beneath suspended load

Potential Consequence

Crushing, serious injury or fatality

Persons at Risk

All site personnel

Existing Controls

Exclusion zone and lifting supervision

Additional Controls

Prevent personnel from entering beneath suspended loads or the load path

06
Hazard

Loss of tag-line control

Potential Consequence

Load rotation or impact with personnel

Persons at Risk

Rigging crew

Existing Controls

Suitable tag lines and controlled load guidance

Additional Controls

Assess whether tag-line use introduces additional hazards before lifting

07
Hazard

Uncontrolled load rotation during lifting

Potential Consequence

Load striking personnel or equipment

Persons at Risk

Rigging crew and nearby personnel

Existing Controls

Tag lines, controlled lifting and competent riggers

Additional Controls

Assess load geometry and use a suitable method to control rotation

08
Hazard

Hidden damage in lifting accessories

Potential Consequence

Lifting-accessory failure and dropped load

Persons at Risk

Lifting team and nearby personnel

Existing Controls

Certified lifting accessories and pre-use inspection

Additional Controls

Verify periodic thorough-inspection records and quarantine suspect equipment

09
Hazard

Incorrect assessment of load center of gravity

Potential Consequence

Sudden load shift or uncontrolled tilting

Persons at Risk

Rigging crew

Existing Controls

Lift plan and suitable sling arrangement

Additional Controls

Verify center of gravity and stability with a trial lift before the main lift

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SERNEM

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SERNEM
Lifting Operations RISK ASSESSMENT
SRN-HIRARC
Revision: 1.0
ACTIVITYLifting OperationsCATEGORYLifting
#ActivityHazardConsequencePersons at RiskExisting Risk ControlLSRiskAction Required / Additional ControlsPerson in ChargeDue DateRLRSResidual Risk
01Lifting OperationsRigging equipment failureDropped load and serious injuryRigging crewInspection of slings, shackles and hooks with WLL verification248
Medium
Do not use equipment with unreadable identification or capacity--122
Low
02Lifting OperationsUncontrolled load swingImpact or crushingRigging crew and nearby workersControlled lift path and tag line where required3412
High
Monitor wind conditions throughout the operation--224
Low
03Lifting OperationsOverloadingEquipment failure or dropped loadLifting teamVerification of load weight and all lifting-component capacities236
Medium
Verify uncertain load weights before lifting--122
Low
04Lifting OperationsIncorrect selection of lifting accessoryLifting accessory failure and dropped loadLifting team and nearby personnelSelection of slings, shackles and accessories suitable for the load236
Medium
Verify SWL/WLL, sling angles and load geometry before lifting--122
Low
05Lifting OperationsPersonnel beneath suspended loadCrushing, serious injury or fatalityAll site personnelExclusion zone and lifting supervision3515
High
Prevent personnel from entering beneath suspended loads or the load path--224
Low
06Lifting OperationsLoss of tag-line controlLoad rotation or impact with personnelRigging crewSuitable tag lines and controlled load guidance236
Medium
Assess whether tag-line use introduces additional hazards before lifting--122
Low
07Lifting OperationsUncontrolled load rotation during liftingLoad striking personnel or equipmentRigging crew and nearby personnelTag lines, controlled lifting and competent riggers339
Medium
Assess load geometry and use a suitable method to control rotation--122
Low
08Lifting OperationsHidden damage in lifting accessoriesLifting-accessory failure and dropped loadLifting team and nearby personnelCertified lifting accessories and pre-use inspection236
Medium
Verify periodic thorough-inspection records and quarantine suspect equipment--122
Low
09Lifting OperationsIncorrect assessment of load center of gravitySudden load shift or uncontrolled tiltingRigging crewLift plan and suitable sling arrangement339
Medium
Verify center of gravity and stability with a trial lift before the main lift--122
Low
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SERNEM • Professional Risk AssessmentWork should not begin until required controls are implemented.