Falling or uncontrolled steel member
Crushing, serious injury or fatality
Erection and rigging crew
Lift plan, suitable rigging, exclusion zone and controlled positioning
Keep personnel clear of the load path
Review the critical hazards, potential consequences, persons at risk and recommended control measures for Steel Structure Erection in one professional HSE workspace.
Review the key hazards, consequences and control measures for Steel Structure Erection in a structured professional HSE format.
Crushing, serious injury or fatality
Erection and rigging crew
Lift plan, suitable rigging, exclusion zone and controlled positioning
Keep personnel clear of the load path
Serious injury or fatality
Erection personnel
Safe access, work platforms, edge protection and fall protection where required
Pre-plan connection and work positions according to erection sequence
Structural collapse
Erection crew and nearby workers
Temporary bracing and engineered erection sequence
Do not remove temporary supports before permanent connections are complete
Steel member collapse or fall
Erection and rigging crew
Erection sequence and connection verification
Do not release rigging until stable connections are complete
Hand or limb injury
Erection workers
Tag lines and controlled positioning
Keep hands clear of connection and landing points
Uncontrolled load movement or collision
Erection and lifting team
Wind monitoring and lift plan
Apply suitable wind criteria based on load geometry
Structural overturn or collapse
Erection crew and nearby personnel
Erection plan and temporary bracing
Do not remove temporary bracing before permanent stability is achieved
Connection failure or member movement
Steel erection workers
Connection and torque inspection
Verify critical connections before load is applied
Fall from height
Erection workers
MEWP, suitable platform or fall protection
Use a planned access system instead of climbing structural members
Use these ready hazards as your starting point, customize controls, evaluate risk levels and prepare your project-specific assessment in SERNEM.
Start Risk Assessment| ACTIVITY | Steel Structure Erection | CATEGORY | Steel Erection |
| # | Activity | Hazard | Consequence | Persons at Risk | Existing Risk Control | L | S | Risk | Action Required / Additional Controls | Person in Charge | Due Date | RL | RS | Residual Risk |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | Steel Structure Erection | Falling or uncontrolled steel member | Crushing, serious injury or fatality | Erection and rigging crew | Lift plan, suitable rigging, exclusion zone and controlled positioning | 3 | 5 | 15 High | Keep personnel clear of the load path | - | - | 2 | 2 | 4 Low |
| 02 | Steel Structure Erection | Fall from height | Serious injury or fatality | Erection personnel | Safe access, work platforms, edge protection and fall protection where required | 3 | 5 | 15 High | Pre-plan connection and work positions according to erection sequence | - | - | 2 | 2 | 4 Low |
| 03 | Steel Structure Erection | Loss of temporary stability | Structural collapse | Erection crew and nearby workers | Temporary bracing and engineered erection sequence | 3 | 3 | 9 Medium | Do not remove temporary supports before permanent connections are complete | - | - | 1 | 2 | 2 Low |
| 04 | Steel Structure Erection | Releasing the load before connections are complete | Steel member collapse or fall | Erection and rigging crew | Erection sequence and connection verification | 3 | 3 | 9 Medium | Do not release rigging until stable connections are complete | - | - | 1 | 2 | 2 Low |
| 05 | Steel Structure Erection | Crush and pinch points | Hand or limb injury | Erection workers | Tag lines and controlled positioning | 3 | 3 | 9 Medium | Keep hands clear of connection and landing points | - | - | 1 | 2 | 2 Low |
| 06 | Steel Structure Erection | Lifting large steel members in wind | Uncontrolled load movement or collision | Erection and lifting team | Wind monitoring and lift plan | 3 | 3 | 9 Medium | Apply suitable wind criteria based on load geometry | - | - | 1 | 2 | 2 Low |
| 07 | Steel Structure Erection | Inadequate temporary bracing | Structural overturn or collapse | Erection crew and nearby personnel | Erection plan and temporary bracing | 3 | 3 | 9 Medium | Do not remove temporary bracing before permanent stability is achieved | - | - | 1 | 2 | 2 Low |
| 08 | Steel Structure Erection | Missing or loose connection bolts | Connection failure or member movement | Steel erection workers | Connection and torque inspection | 2 | 3 | 6 Medium | Verify critical connections before load is applied | - | - | 1 | 2 | 2 Low |
| 09 | Steel Structure Erection | Unsafe access on structural steel | Fall from height | Erection workers | MEWP, suitable platform or fall protection | 3 | 3 | 9 Medium | Use a planned access system instead of climbing structural members | - | - | 1 | 2 | 2 Low |