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Pipe Support Installation Risk Assessment

Review the critical hazards, potential consequences, persons at risk and recommended control measures for Pipe Support Installation in one professional HSE workspace.

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Pipe Support Installation Hazards & Controls

Review the key hazards, consequences and control measures for Pipe Support Installation in a structured professional HSE format.

01
Hazard

Falling support or material

Potential Consequence

Struck-by or crushing injury

Persons at Risk

Installation crew and workers below

Existing Controls

Material securing and exclusion zone below

Additional Controls

Tether small components at height

02
Hazard

Work at height

Potential Consequence

Fall and serious injury

Persons at Risk

Installation personnel

Existing Controls

Safe access and suitable work platform

Additional Controls

Verify suitable edge protection

03
Hazard

Hand injury during drilling or anchoring

Potential Consequence

Laceration or pinch injury

Persons at Risk

Installation workers

Existing Controls

Suitable tools and PPE

Additional Controls

Check for hidden services before drilling

04
Hazard

Uncontrolled falling of support component

Potential Consequence

Crushing or serious injury

Persons at Risk

Installation crew and personnel below

Existing Controls

Suitable rigging and exclusion zone below

Additional Controls

Secure support components throughout lifting and installation

05
Hazard

Inadequate temporary support

Potential Consequence

Movement of pipe or support system

Persons at Risk

Installation workers

Existing Controls

Temporary supports and installation sequence

Additional Controls

Do not remove temporary supports before permanent connections are complete

06
Hazard

Incorrect welded or bolted connection

Potential Consequence

Support failure or pipe movement

Persons at Risk

Installation and maintenance personnel

Existing Controls

Drawing, torque and weld quality control

Additional Controls

Independently inspect critical connections before commissioning

07
Hazard

Falling material during pipe-support installation

Potential Consequence

Head or bodily injury

Persons at Risk

Personnel below

Existing Controls

Exclusion zone and material securing

Additional Controls

Secure support components throughout installation and isolate the area below

08
Hazard

Poor surface preparation at support weld

Potential Consequence

Weakening of welded connection

Persons at Risk

Installation and maintenance personnel

Existing Controls

Welding procedure and surface inspection

Additional Controls

Remove paint, rust and contamination before welding

09
Hazard

Installation of incorrect support type

Potential Consequence

Pipe stress or mechanical damage

Persons at Risk

Installation and operations personnel

Existing Controls

Drawing and support-tag verification

Additional Controls

Verify support identification against the isometric drawing before installation

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SERNEM
Pipe Support Installation RISK ASSESSMENT
SRN-HIRARC
Revision: 1.0
ACTIVITYPipe Support InstallationCATEGORYMechanical
#ActivityHazardConsequencePersons at RiskExisting Risk ControlLSRiskAction Required / Additional ControlsPerson in ChargeDue DateRLRSResidual Risk
01Pipe Support InstallationFalling support or materialStruck-by or crushing injuryInstallation crew and workers belowMaterial securing and exclusion zone below3412
High
Tether small components at height--224
Low
02Pipe Support InstallationWork at heightFall and serious injuryInstallation personnelSafe access and suitable work platform248
Medium
Verify suitable edge protection--122
Low
03Pipe Support InstallationHand injury during drilling or anchoringLaceration or pinch injuryInstallation workersSuitable tools and PPE339
Medium
Check for hidden services before drilling--122
Low
04Pipe Support InstallationUncontrolled falling of support componentCrushing or serious injuryInstallation crew and personnel belowSuitable rigging and exclusion zone below3412
High
Secure support components throughout lifting and installation--224
Low
05Pipe Support InstallationInadequate temporary supportMovement of pipe or support systemInstallation workersTemporary supports and installation sequence236
Medium
Do not remove temporary supports before permanent connections are complete--122
Low
06Pipe Support InstallationIncorrect welded or bolted connectionSupport failure or pipe movementInstallation and maintenance personnelDrawing, torque and weld quality control236
Medium
Independently inspect critical connections before commissioning--122
Low
07Pipe Support InstallationFalling material during pipe-support installationHead or bodily injuryPersonnel belowExclusion zone and material securing236
Medium
Secure support components throughout installation and isolate the area below--122
Low
08Pipe Support InstallationPoor surface preparation at support weldWeakening of welded connectionInstallation and maintenance personnelWelding procedure and surface inspection236
Medium
Remove paint, rust and contamination before welding--122
Low
09Pipe Support InstallationInstallation of incorrect support typePipe stress or mechanical damageInstallation and operations personnelDrawing and support-tag verification236
Medium
Verify support identification against the isometric drawing before installation--122
Low
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Reviewed By
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Approved By
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SERNEM • Professional Risk AssessmentWork should not begin until required controls are implemented.