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Ready Risk AssessmentHand & Power Tools9 Hazards

Hand & Power Tool Use Risk Assessment

Review the critical hazards, potential consequences, persons at risk and recommended control measures for Hand & Power Tool Use in one professional HSE workspace.

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Hand & Power Tool Use Hazards & Controls

Review the key hazards, consequences and control measures for Hand & Power Tool Use in a structured professional HSE format.

01
Hazard

Contact with moving or rotating parts

Potential Consequence

Laceration, entanglement or amputation

Persons at Risk

Tool users

Existing Controls

Correct tool selection, guarding and training

Additional Controls

Do not use equipment with guards removed

02
Hazard

Damaged cable or equipment

Potential Consequence

Electric shock or fire

Persons at Risk

Operators

Existing Controls

Pre-use inspection and removal of defective equipment from service

Additional Controls

Do not accept temporary repairs

03
Hazard

Flying particles

Potential Consequence

Eye or facial injury

Persons at Risk

Operator and nearby workers

Existing Controls

Suitable eye and face protection

Additional Controls

Keep nearby workers clear of sparks and flying debris

04
Hazard

Damaged power tool

Potential Consequence

Electric shock or injury

Persons at Risk

Tool user

Existing Controls

Pre-use inspection and suitable protection

Additional Controls

Remove tools with damaged cables, switches or guards from service

05
Hazard

Incorrect accessory fitted to tool

Potential Consequence

Accessory failure

Persons at Risk

Tool user and nearby workers

Existing Controls

Manufacturer-approved accessory

Additional Controls

Verify accessory type and speed rating are compatible with the tool

06
Hazard

Unexpected tool startup

Potential Consequence

Cut or entanglement injury

Persons at Risk

Tool user

Existing Controls

Switch and energy control

Additional Controls

Disconnect energy before adjustment or accessory changes

07
Hazard

Removal of hand-tool guard

Potential Consequence

Serious injury from contact with rotating or cutting parts

Persons at Risk

Workers performing the activity and nearby personnel

Existing Controls

Authorized personnel, pre-work checks, suitable equipment and site procedures

Additional Controls

Prevent use of equipment with removed or damaged guards

08
Hazard

Use of electric hand tool in wet conditions

Potential Consequence

Electric shock or short circuit

Persons at Risk

Workers performing the activity and nearby personnel

Existing Controls

Authorized personnel, pre-work checks, suitable equipment and site procedures

Additional Controls

Use electric hand tools in dry conditions with suitable RCD protection

09
Hazard

Hand tool left unsecured in the work area

Potential Consequence

Trip, fall or unintended tool operation

Persons at Risk

Workers performing the activity and nearby personnel

Existing Controls

Authorized personnel, pre-work checks, suitable equipment and site procedures

Additional Controls

Disconnect unused tools from energy sources and store them safely

SERNEM

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SERNEM
Hand & Power Tool Use RISK ASSESSMENT
SRN-HIRARC
Revision: 1.0
ACTIVITYHand & Power Tool UseCATEGORYHand & Power Tools
#ActivityHazardConsequencePersons at RiskExisting Risk ControlLSRiskAction Required / Additional ControlsPerson in ChargeDue DateRLRSResidual Risk
01Hand & Power Tool UseContact with moving or rotating partsLaceration, entanglement or amputationTool usersCorrect tool selection, guarding and training339
Medium
Do not use equipment with guards removed--122
Low
02Hand & Power Tool UseDamaged cable or equipmentElectric shock or fireOperatorsPre-use inspection and removal of defective equipment from service3412
High
Do not accept temporary repairs--224
Low
03Hand & Power Tool UseFlying particlesEye or facial injuryOperator and nearby workersSuitable eye and face protection236
Medium
Keep nearby workers clear of sparks and flying debris--122
Low
04Hand & Power Tool UseDamaged power toolElectric shock or injuryTool userPre-use inspection and suitable protection3412
High
Remove tools with damaged cables, switches or guards from service--224
Low
05Hand & Power Tool UseIncorrect accessory fitted to toolAccessory failureTool user and nearby workersManufacturer-approved accessory236
Medium
Verify accessory type and speed rating are compatible with the tool--122
Low
06Hand & Power Tool UseUnexpected tool startupCut or entanglement injuryTool userSwitch and energy control339
Medium
Disconnect energy before adjustment or accessory changes--122
Low
07Hand & Power Tool UseRemoval of hand-tool guardSerious injury from contact with rotating or cutting partsWorkers performing the activity and nearby personnelAuthorized personnel, pre-work checks, suitable equipment and site procedures248
Medium
Prevent use of equipment with removed or damaged guards--122
Low
08Hand & Power Tool UseUse of electric hand tool in wet conditionsElectric shock or short circuitWorkers performing the activity and nearby personnelAuthorized personnel, pre-work checks, suitable equipment and site procedures3412
High
Use electric hand tools in dry conditions with suitable RCD protection--224
Low
09Hand & Power Tool UseHand tool left unsecured in the work areaTrip, fall or unintended tool operationWorkers performing the activity and nearby personnelAuthorized personnel, pre-work checks, suitable equipment and site procedures339
Medium
Disconnect unused tools from energy sources and store them safely--122
Low
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SERNEM • Professional Risk AssessmentWork should not begin until required controls are implemented.