01
Hazard
Stored pressure
Potential Consequence
High-energy release
Persons at Risk
Maintenance personnel
Existing Controls
Depressurization and isolation
Additional Controls
Verify pressure indication at zero
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Ready Risk AssessmentMaintenance9 Hazards
Compressor Maintenance Risk Assessment
Review the critical hazards, potential consequences, persons at risk and recommended control measures for Compressor Maintenance in one professional HSE workspace.
9
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Compressor Maintenance Hazards & Controls
Review the key hazards, consequences and control measures for Compressor Maintenance in a structured professional HSE format.
02
Hazard
Contact with rotating parts
Potential Consequence
Entanglement or amputation
Persons at Risk
Maintenance workers
Existing Controls
Energy isolation and guarding
Additional Controls
Prevent re-energization while guards are removed
03
Hazard
Oil or process leakage
Potential Consequence
Slip, fire or exposure
Persons at Risk
Maintenance and nearby personnel
Existing Controls
Draining and spill control
Additional Controls
Verify leak source is eliminated after maintenance
04
Hazard
Residual pressure in compressor system
Potential Consequence
High-energy gas release
Persons at Risk
Maintenance workers
Existing Controls
Isolation and venting
Additional Controls
Verify zero pressure in all stages and receivers
05
Hazard
Hot compressor surfaces
Potential Consequence
Thermal burn
Persons at Risk
Maintenance personnel
Existing Controls
Cooling period and temperature verification
Additional Controls
Verify equipment has cooled to a safe temperature
06
Hazard
Automatic restart
Potential Consequence
Crushing or serious injury
Persons at Risk
Maintenance personnel
Existing Controls
LOTO and control-signal isolation
Additional Controls
Include remote and automatic start signals in isolation
07
Hazard
Residual compressed gas inside compressor
Potential Consequence
High-energy gas release
Persons at Risk
Maintenance personnel
Existing Controls
Venting and isolation system
Additional Controls
Verify zero pressure in all stages and receivers
08
Hazard
Contact with hot compressor surface
Potential Consequence
Thermal burn
Persons at Risk
Maintenance workers
Existing Controls
Cooling period and temperature check
Additional Controls
Verify surface temperature has reduced to a safe level before maintenance
09
Hazard
Remote start signal remaining active
Potential Consequence
Unexpected startup and crushing
Persons at Risk
Maintenance personnel
Existing Controls
LOTO and control-signal isolation
Additional Controls
Include DCS and automatic start signals in the isolation scope
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