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Cable Pulling Risk Assessment

Review the critical hazards, potential consequences, persons at risk and recommended control measures for Cable Pulling in one professional HSE workspace.

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Cable Pulling Hazards & Controls

Review the key hazards, consequences and control measures for Cable Pulling in a structured professional HSE format.

01
Hazard

Pinch or crush injury from cable

Potential Consequence

Hand, finger or body injury

Persons at Risk

Cable-pulling crew

Existing Controls

Coordinated work, safe hand positioning and controlled pulling

Additional Controls

Identify pinch points between the cable and fixed surfaces in advance

02
Hazard

Pulling rope or winch failure

Potential Consequence

Snap-back or struck-by injury

Persons at Risk

Cable crew

Existing Controls

Equipment capacity verification and pre-use inspection

Additional Controls

Keep personnel clear of the pulling line and snap-back zones

03
Hazard

Manual handling and awkward posture

Potential Consequence

Musculoskeletal injury

Persons at Risk

Cable workers

Existing Controls

Adequate manpower and mechanical aids

Additional Controls

Optimize rollers and pulling equipment on long cable routes

04
Hazard

Pinch points along cable-pulling route

Potential Consequence

Hand or limb injury

Persons at Risk

Cable-pulling crew

Existing Controls

Controlled pulling method and communication

Additional Controls

Keep personnel clear of pinch points at rollers, drums and direction changes

05
Hazard

Uncontrolled cable-drum rotation

Potential Consequence

Crushing or impact injury

Persons at Risk

Cable workers

Existing Controls

Drum stand and braking system

Additional Controls

Verify drum-stand capacity and stability before use

06
Hazard

Failure of pulling rope or cable

Potential Consequence

Whiplash or projectile injury

Persons at Risk

Cable-pulling crew

Existing Controls

Suitable pulling equipment and SWL verification

Additional Controls

Keep personnel outside the potential snap-back zone

07
Hazard

Overloading of cable-pulling winch

Potential Consequence

Rope or equipment failure

Persons at Risk

Cable-pulling crew

Existing Controls

Winch capacity and tension control

Additional Controls

Maintain pulling force within equipment and cable limits

08
Hazard

Misaligned rollers or sheaves

Potential Consequence

Cable damage or sudden load shift

Persons at Risk

Cable-pulling personnel

Existing Controls

Route inspection and suitable roller placement

Additional Controls

Verify roller alignment and direction changes before pulling

09
Hazard

Inadequate exclusion around cable drum

Potential Consequence

Drum movement or pinch injury

Persons at Risk

Cable workers

Existing Controls

Drum stand and controlled area

Additional Controls

Prevent personnel standing beside the drum or in its rotation path

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SERNEM
Cable Pulling RISK ASSESSMENT
SRN-HIRARC
Revision: 1.0
ACTIVITYCable PullingCATEGORYElectrical
#ActivityHazardConsequencePersons at RiskExisting Risk ControlLSRiskAction Required / Additional ControlsPerson in ChargeDue DateRLRSResidual Risk
01Cable PullingPinch or crush injury from cableHand, finger or body injuryCable-pulling crewCoordinated work, safe hand positioning and controlled pulling3412
High
Identify pinch points between the cable and fixed surfaces in advance--224
Low
02Cable PullingPulling rope or winch failureSnap-back or struck-by injuryCable crewEquipment capacity verification and pre-use inspection236
Medium
Keep personnel clear of the pulling line and snap-back zones--122
Low
03Cable PullingManual handling and awkward postureMusculoskeletal injuryCable workersAdequate manpower and mechanical aids236
Medium
Optimize rollers and pulling equipment on long cable routes--122
Low
04Cable PullingPinch points along cable-pulling routeHand or limb injuryCable-pulling crewControlled pulling method and communication339
Medium
Keep personnel clear of pinch points at rollers, drums and direction changes--122
Low
05Cable PullingUncontrolled cable-drum rotationCrushing or impact injuryCable workersDrum stand and braking system3412
High
Verify drum-stand capacity and stability before use--224
Low
06Cable PullingFailure of pulling rope or cableWhiplash or projectile injuryCable-pulling crewSuitable pulling equipment and SWL verification236
Medium
Keep personnel outside the potential snap-back zone--122
Low
07Cable PullingOverloading of cable-pulling winchRope or equipment failureCable-pulling crewWinch capacity and tension control236
Medium
Maintain pulling force within equipment and cable limits--122
Low
08Cable PullingMisaligned rollers or sheavesCable damage or sudden load shiftCable-pulling personnelRoute inspection and suitable roller placement236
Medium
Verify roller alignment and direction changes before pulling--122
Low
09Cable PullingInadequate exclusion around cable drumDrum movement or pinch injuryCable workersDrum stand and controlled area339
Medium
Prevent personnel standing beside the drum or in its rotation path--122
Low
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Reviewed By
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Approved By
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SERNEM • Professional Risk AssessmentWork should not begin until required controls are implemented.