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Abrasive Blasting Risk Assessment

Review the critical hazards, potential consequences, persons at risk and recommended control measures for Abrasive Blasting in one professional HSE workspace.

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Abrasive Blasting Hazards & Controls

Review the key hazards, consequences and control measures for Abrasive Blasting in a structured professional HSE format.

01
Hazard

Dust and particulate exposure

Potential Consequence

Respiratory illness

Persons at Risk

Blasting operator and nearby workers

Existing Controls

Area isolation, suitable respiratory protection and ventilation

Additional Controls

Assess abrasive health hazards using SDS/product information

02
Hazard

High-pressure blasting hose

Potential Consequence

Impact or serious injury

Persons at Risk

Operator and assistants

Existing Controls

Hose/connection inspection and deadman control system

Additional Controls

Use suitable safety restraints on hose connections

03
Hazard

High noise

Potential Consequence

Hearing loss

Persons at Risk

Operator and nearby personnel

Existing Controls

Hearing protection and area control

Additional Controls

Restrict non-essential access to the blasting area

04
Hazard

High-velocity abrasive particles

Potential Consequence

Eye, face or skin injury

Persons at Risk

Blasting operator and nearby workers

Existing Controls

Blasting PPE and area isolation

Additional Controls

Control nozzle direction and exclusion zone throughout the task

05
Hazard

Silica or hazardous dust exposure

Potential Consequence

Occupational respiratory disease

Persons at Risk

Blasting personnel

Existing Controls

Dust control and suitable respiratory protection

Additional Controls

Verify abrasive composition and required RPE level before work

06
Hazard

Pressurized hose failure

Potential Consequence

Hose whip or impact injury

Persons at Risk

Blasting crew

Existing Controls

Hose inspection and suitable connections

Additional Controls

Inspect hose, couplings and dead-man control before use

07
Hazard

Loss of control of blasting nozzle

Potential Consequence

Serious injury from high-pressure abrasive stream

Persons at Risk

Blasting operator

Existing Controls

Dead-man control and trained operator

Additional Controls

Function-test the dead-man control before use

08
Hazard

Abrasive process involving toxic or heavy-metal coatings

Potential Consequence

Toxic dust exposure

Persons at Risk

Blasting personnel

Existing Controls

Material assessment and suitable RPE

Additional Controls

Identify coating composition and select respiratory protection accordingly

09
Hazard

Poor visibility inside blasting area

Potential Consequence

Trip, fall or impact with equipment

Persons at Risk

Blasting personnel

Existing Controls

Suitable lighting and controlled area

Additional Controls

Provide lighting sufficient to maintain safe visibility throughout the task

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SERNEM

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SERNEM
Abrasive Blasting RISK ASSESSMENT
SRN-HIRARC
Revision: 1.0
ACTIVITYAbrasive BlastingCATEGORYSurface Preparation
#ActivityHazardConsequencePersons at RiskExisting Risk ControlLSRiskAction Required / Additional ControlsPerson in ChargeDue DateRLRSResidual Risk
01Abrasive BlastingDust and particulate exposureRespiratory illnessBlasting operator and nearby workersArea isolation, suitable respiratory protection and ventilation236
Medium
Assess abrasive health hazards using SDS/product information--122
Low
02Abrasive BlastingHigh-pressure blasting hoseImpact or serious injuryOperator and assistantsHose/connection inspection and deadman control system3412
High
Use suitable safety restraints on hose connections--224
Low
03Abrasive BlastingHigh noiseHearing lossOperator and nearby personnelHearing protection and area control248
Medium
Restrict non-essential access to the blasting area--122
Low
04Abrasive BlastingHigh-velocity abrasive particlesEye, face or skin injuryBlasting operator and nearby workersBlasting PPE and area isolation236
Medium
Control nozzle direction and exclusion zone throughout the task--122
Low
05Abrasive BlastingSilica or hazardous dust exposureOccupational respiratory diseaseBlasting personnelDust control and suitable respiratory protection236
Medium
Verify abrasive composition and required RPE level before work--122
Low
06Abrasive BlastingPressurized hose failureHose whip or impact injuryBlasting crewHose inspection and suitable connections339
Medium
Inspect hose, couplings and dead-man control before use--122
Low
07Abrasive BlastingLoss of control of blasting nozzleSerious injury from high-pressure abrasive streamBlasting operatorDead-man control and trained operator3412
High
Function-test the dead-man control before use--224
Low
08Abrasive BlastingAbrasive process involving toxic or heavy-metal coatingsToxic dust exposureBlasting personnelMaterial assessment and suitable RPE236
Medium
Identify coating composition and select respiratory protection accordingly--122
Low
09Abrasive BlastingPoor visibility inside blasting areaTrip, fall or impact with equipmentBlasting personnelSuitable lighting and controlled area236
Medium
Provide lighting sufficient to maintain safe visibility throughout the task--122
Low
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Reviewed By
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Approved By
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SERNEM • Professional Risk AssessmentWork should not begin until required controls are implemented.