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Electrical, Energy & Machinery

Arc Flash Safety

Practical HSE guidance for controlling arc-flash and shock exposure around energized electrical equipment, with field-ready controls, verification points and stop-work triggers.

OSHA7 min readHigh Risk

Overview

Arc Flash Safety should be managed through a planned system of work: identify the task-specific hazards, eliminate exposure where practical, use engineered or collective controls before relying on PPE, verify critical safeguards before starting, and stop the task when controls are missing or conditions change. This guide applies those principles specifically to controlling arc-flash and shock exposure around energized electrical equipment.

Main Hazards

  • • Thermal energy, pressure wave and molten metal from an arc event
  • • Approach to exposed energized parts without adequate boundaries or protection
  • • Unexpected energization or start-up
  • • Electric shock, arc or stored-energy release
  • • Contact with moving or unguarded machine parts

Required PPE

  • ✓Safety footwear
  • ✓Eye and face protection appropriate to the task
  • ✓Electrical or mechanical protective gloves where the risk assessment requires them

Essential Controls

  1. 1De-energize electrical equipment whenever feasible before work begins.
  2. 2Where energized work is justified, establish boundaries, competent-person controls and suitable protective equipment.
  3. 3Identify every hazardous energy source before intervention.
  4. 4Isolate, lock, release stored energy and verify a safe state before work.
  5. 5Keep guards and protective devices in place unless an approved safe isolation requires removal.
  6. 6Use competent persons and equipment suitable for the electrical or mechanical duty.

Common Mistakes

  • ×Relying on a stop button instead of energy isolation
  • ×Failing to verify zero energy before starting work
  • ×Defeating guards, interlocks or protective devices
  • ×Ignoring gravity, pressure, spring or thermal stored energy

Pre-work Verification

  • ✓All energy sources are identified and isolated
  • ✓Stored energy is controlled and safe state is verified
  • ✓Guards, boundaries and competent-person requirements are confirmed

Electrical / Energy Emergency

Do not approach an energized casualty or unstable machine until the energy source is made safe. Isolate where possible, summon emergency support and protect others from secondary exposure.

OSHA References

OSHA 1910 Subpart SOSHA 1910.335

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