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SRN-HW-001 • SERNEM Pro Series

Hot Work Critical Safety Rules

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Hot Work Critical Safety Rules

Authorize • Control Combustibles • Prevent Fire

OSHA 1910.252(a)(2)(iii)(A)(1–4), (B); (c)OSHA · US general industry · Verify local requirements separately

Document · EN

SRN-HW-001

Revision 2.0

Content updated

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SERNEM · Check Before StartingPre-Job Check

Permit where required
Gas test where required
Combustible/fume control
Fire watch where required
Suitable extinguisher
Screens/barriers if needed
Post-work watch if required
01REQUIRED IF

Hot Work Permit

Applies when: A permit system requires it

  • Verify a valid hot-work permit where the permit system requires one.
  • Confirm the work area and scope match the authorization.
  • Stop work and reassess the permit if conditions change.
02REQUIRED

Prepare the Work Area

  • Check combustibles; remove them or protect fixed items with fire-resistant covers.
  • Check floors, openings and opposite surfaces for sparks/heat.
  • Assess metal-fume exposure; provide process-matched ventilation/local exhaust.
03REQUIRED IF

Atmospheric Testing

Applies when: Atmospheric hazards or permit conditions require testing

  • Test the atmosphere before work where required.
  • Check oxygen/flammable/toxic gases; a gas detector does not replace fume control.
  • Use continuous or periodic monitoring when conditions may change.
04REQUIRED IF

Fire Watch

Applies when: OSHA fire-watch criteria or site risk applies

  • Where OSHA watch criteria or site risk applies, assign a trained fire watch with no conflicting duties.
  • Ensure all exposed areas remain visible and accessible.
  • Authorize the fire watch to stop work and raise the alarm.
05REQUIRED

Firefighting Equipment

  • Keep suitable extinguishing equipment immediately available.
  • Verify equipment is inspected and ready for use.
  • Confirm alarm and emergency communication arrangements.
06REQUIRED IF

Control Sparks and Heat

Applies when: Sparks or heat can affect nearby people or materials

  • Confine sparks, slag and hot fragments.
  • Screen nearby workers from arc radiation and spatter.
  • Assess heat conduction through walls, pipes and metal surfaces.
07REQUIRED IF

Cylinder and Hose Safety

Applies when: Cylinders and gas hoses are used

  • Keep cylinders upright, secured and away from heat.
  • Inspect hoses, regulators and connections before use.
  • Keep oxygen equipment free from oil and grease.
08REQUIRED IF

Post-Work Fire Watch

Applies when: After work requiring a fire watch

  • US general industry: at least 30 minutes after welding/cutting requiring a watch.
  • Extend for stricter local rules, permits or risk; do not shorten the applicable OSHA minimum.
  • Construction 1926.352(e): watch until no fire risk; no fixed 30 min. Check concealed/smouldering fires.

Stop Work Now

Stop work immediately if a required hot-work permit is missing

Stop work if flammable or explosive atmospheric hazards are uncontrolled

Stop work if combustibles are not removed or protected

Stop work if a required fire watch is missing or suitable extinguishing equipment is unavailable

Stop work if sparks and hot fragments cannot be contained

Critical Controls

35 ft

Watch criterion: combustibles <10.7 m; beyond this distance: sparks, openings and conducted heat

≥30 MIN

General industry: after work requiring a watch; extend if stricter

PERMIT

Where required: verify scope/conditions

WATCH

Where required: trained and ready

Technical Reference · Validation Required

OSHA 1910.252(a)(2)(iii)(A)(1–4), (B); (c)

OSHA 1926.352(e)

Risk-Based PPE Selection

Face/Eye Protection — Welding/cutting/grinding: suitable filter/shield

Safety Glasses — Process-matched impact/eye protection

Heat-Resistant Gloves — Heat and spatter

Safety Footwear — Match heat, spatter and mechanical hazards

Flame-Resistant Clothing — Process-matched flame protection

Select by risk/manufacturer; add respiratory/hearing PPE if needed. PPE does not replace ventilation.

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REQUIRED: work control · REQUIRED IF: binding when applicable · WARNING: hazard alert. Verify legal applicability separately.